Categories

Gas Leak Alarm with Fan and Shut-Off Valve Control for LPG and Natural Gas Rooms

Learn how the ANWETECH AT-FG99 gas alarm controller connects LPG or natural gas detectors, starts an exhaust fan, and activates an emergency gas shut-off valve through a 3-second pulse output.
Gas Leak Alarm with Fan and Shut-Off Valve Control for LPG and Natural Gas Rooms
Case Details

Gas Leak Alarm with Fan and Shut-Off Valve Control for LPG and Natural Gas Rooms

LPG and natural gas rooms require more than a basic audible alarm. When combustible gas leakage is detected, the system should warn personnel, help remove accumulated gas, and shut off the gas supply when required.

The ANWETECH AT-FG99 is a gas alarm controller designed to work with external gas detectors. When connected to suitable LPG or natural gas detectors, it receives gas concentration information through RS485 communication, displays the alarm condition, activates sound and light alarms, and controls external equipment through relay outputs.

For LPG cylinder rooms, natural gas boiler rooms, gas manifold rooms, commercial kitchens, and gas pipeline areas, the AT-FG99 can form the control center of a gas leak alarm system with exhaust fan and emergency shut-off valve linkage.

Why a Gas Alarm Alone May Not Be Enough

A combustible gas detector identifies gas leakage at the detection point. However, sounding an alarm alone does not remove leaked gas or stop gas from continuing to enter the room.

A more practical gas safety system should perform several coordinated actions:

  1. Detect the LPG or natural gas leakage.
  2. Send the concentration or alarm information to the gas alarm controller.
  3. Provide audible and visual warning.
  4. Start the exhaust fan to reduce gas accumulation.
  5. Activate an emergency shut-off valve when the configured alarm condition is reached.
  6. Keep the system in an alarm or linkage condition until personnel confirm that the leakage has been handled.

The AT-FG99 supports this type of control sequence through its detector communication, alarm settings, sound and light indication, and relay outputs.

The Role of the AT-FG99 Gas Alarm Controller

The AT-FG99 is not a standalone LPG or natural gas sensor. Gas detection is performed by the external combustible gas detectors connected to the controller.

The controller is responsible for:

  • Supplying 24V DC power to compatible detectors;
  • Receiving detector data through RS485 communication;
  • Displaying the gas type and measured concentration;
  • Indicating high alarm, low alarm, communication fault, and detector fault conditions;
  • Activating sound and light alarms;
  • Controlling exhaust fans and gas shut-off valves through relay outputs.

The controller supports up to 99 gas detectors. This makes it suitable for rooms or projects with multiple monitoring points, where several detectors need to be supervised from one central location.

Each detector can be configured with gas type, measurement range, high and low alarm concentrations, linkage output, and enabled or disabled status.

How the Fan and Shut-Off Valve Control System Works

A typical AT-FG99 gas leak control system follows this sequence:

LPG or Natural Gas Detector → AT-FG99 Controller → Sound and Light Alarm → Exhaust Fan → Emergency Gas Shut-Off Valve

The detector continuously monitors the combustible gas concentration in the protected area.

When the gas concentration reaches a configured alarm value, the detector sends the information to the AT-FG99 through RS485 communication. The controller then displays the alarm condition and activates its sound and light warning.

According to the programmed linkage logic, the controller can also activate an exhaust fan or emergency gas shut-off valve through its relay outputs.

The AT-FG99 provides four sets of passive normally open and normally closed relay contacts. The relay contact rating stated in the manual is 250V AC, 5A.

Exhaust Fan Control for Gas Ventilation

An exhaust fan helps remove leaked gas and reduce gas accumulation inside an LPG or natural gas room.

The AT-FG99 manual includes a typical linkage diagram for a 220V exhaust fan. When the selected alarm output operates, the relay contact completes the fan control circuit and starts the ventilation equipment.

For fan applications, the output can be configured as a maintained output. After the gas alarm is triggered, the relay remains activated until it is manually reset. This allows the fan to continue operating instead of stopping after only a few seconds.

The ventilation sequence can be configured as follows:

  • The gas concentration reaches the selected alarm value.
  • The AT-FG99 activates its sound and light alarm.
  • The assigned maintained relay output operates.
  • The exhaust fan starts.
  • The fan continues to operate until the output is manually disengaged.

The manual states that the AT-FG99 can directly control a device only when the load current is no more than 5A and the load power is no more than 500W.

If the exhaust fan exceeds either limit, it must not be powered directly through the controller relay. An AC contactor or optional linkage control box should be installed between the AT-FG99 and the fan.

In this arrangement, the AT-FG99 relay operates only as a control signal, while the contactor switches the higher-power fan circuit.

Emergency Gas Shut-Off Valve Control

Stopping the gas supply is an important emergency action in LPG and natural gas applications.

The AT-FG99 manual provides a typical linkage diagram for a 220V normally open solenoid valve. It also gives a specific warning regarding emergency gas shut-off valves:

The emergency shut-off valve must not be powered continuously.

Many emergency gas shut-off valves require only a short electrical pulse to close. After receiving the pulse, the valve remains mechanically closed and does not require continuous electrical power.

For this reason, the AT-FG99 manual requires the emergency shut-off valve in a combustible gas application to be connected to Output 2.

Output 2 provides a 3-second pulse output.

The operating sequence is:

  1. The combustible gas detector detects LPG or natural gas leakage.
  2. The AT-FG99 receives the alarm information.
  3. Output 2 is energized.
  4. The emergency gas shut-off valve receives power for 3 seconds.
  5. The valve closes the gas pipeline.
  6. After 3 seconds, the controller automatically removes power from the valve.
  7. After the leakage has been resolved, the valve must be manually reopened.

This pulse control protects the valve from continuous energization and matches the operating principle of a compatible emergency gas shut-off valve.

Before connection, the installer must confirm that the selected valve is suitable for the controller voltage, contact capacity, and 3-second pulse control method.

Low Alarm for Ventilation and High Alarm for Emergency Action

The AT-FG99 supports high and low alarm settings for each connected detector. These two levels can be used to create a staged response for LPG and natural gas rooms.

A possible control strategy is:

Low Alarm

The low alarm can provide early warning and start ventilation before the gas concentration rises further.

Typical low-alarm actions may include:

  • Activating the controller sound and light alarm;
  • Starting the exhaust fan;
  • Sending a warning signal to personnel or another control system.

High Alarm

The high alarm can initiate a higher-level emergency response.

Typical high-alarm actions may include:

  • Maintaining the sound and light alarm;
  • Keeping the exhaust fan operating;
  • Activating Output 2 for the emergency gas shut-off valve;
  • Sending an additional alarm or linkage signal.

The actual alarm values and linkage assignments must match the connected detector, gas type, and project design. Internal parameters should not be modified arbitrarily. The manual recommends that configuration changes be carried out under technical guidance.

Manual Reset and Safe Alarm Recovery

When the gas concentration falls below the alarm setting, the AT-FG99 audible alarm stops automatically. However, the visual alarm indication continues to flash, and the linked relay does not reset automatically.

The output must be manually disengaged after personnel confirm that the leakage has been corrected and that the protected area is safe.

This manual-reset logic prevents the system from returning immediately to normal simply because the measured concentration has temporarily decreased.

The emergency gas shut-off valve also requires manual reopening after the gas leak has been resolved.

Detector and Communication Wiring

The AT-FG99 connects to the gas detectors with separate power and communication wiring.

According to the manual:

  • Connect the detector power positive and negative terminals to the controller’s +24V and GND terminals.
  • Connect the detector communication terminals A and B to the controller’s A-1 and B-1 terminals.
  • Use RVVSP 2 × 1.0 mm² cable for the RS485 signal.
  • Use RVV 2 × 1.0 mm² cable for detector power.
  • Ground the communication cable shield at one end only.

Correct RS485 polarity and shielding are important. Reversed A/B lines, unsuitable cables, or incorrect grounding may cause unstable communication or communication failure.

The controller’s 24V detector power output is protected by a 10A fuse. If no 24V output is available, the fuse should be checked.

Important Engineering Notes

Several points must be confirmed before commissioning the system:

Confirm the Detector Type

The connected detector must be suitable for the gas being monitored. An LPG application requires a detector configured for the appropriate combustible gas, while a natural gas application requires a compatible natural gas detector.

The AT-FG99 receives and processes the detector signal but does not determine the gas type by itself.

Confirm the Fan Load

Direct fan control is limited to a maximum load of 5A and 500W. Higher-power fans require an external contactor or linkage control box.

Confirm the Valve Operating Method

The emergency gas shut-off valve must be compatible with pulse operation. It must not be connected to a maintained output if it is not designed for continuous energization.

Use Output 2 for the Emergency Shut-Off Valve

In combustible gas applications, the manual specifically assigns Output 2 to the emergency shut-off valve because it provides the required 3-second pulse.

Use a Dedicated Power Supply

The controller should be powered from a dedicated circuit and should not share its supply circuit with unrelated equipment.

Install the Controller in a Suitable Location

The AT-FG99 should be installed in a control room or instrument panel where authorized personnel can monitor and operate it. It should not be exposed to water, oil, or corrosive gas.

Typical LPG and Natural Gas Applications

The AT-FG99 fan and shut-off valve control arrangement can be applied in:

  • LPG cylinder rooms;
  • LPG manifold rooms;
  • Natural gas boiler rooms;
  • Commercial kitchen gas supply rooms;
  • Gas pipeline valve rooms;
  • Fuel gas storage rooms;
  • Utility rooms with combustible gas leakage risk.

The number, type, and installation position of the gas detectors should be determined according to the room layout and project design.

Why Use the AT-FG99 for Fan and Valve Linkage?

The AT-FG99 combines the main control functions required for an industrial combustible gas alarm system:

  • Connection for up to 99 gas detectors;
  • RS485 digital communication;
  • High and low alarm settings;
  • LCD concentration and status display;
  • Sound and light alarm;
  • Four passive relay outputs;
  • Maintained output for exhaust fan control;
  • Output 2 with a 3-second pulse for an emergency gas shut-off valve;
  • Manual relay reset after an alarm;
  • Communication and detector fault indication.

These functions allow the controller to coordinate detection, warning, ventilation, and gas shut-off actions from one central panel.